Cutting Oil as the name suggests, is used in processes involving the cutting of metals, or in general metalwork. Machinery that deals with the cutting of metals is often served under immense heat and friction conditions.Cutting Oil acts as a lubricant to act between the metal surface and the tool being used. They are not only used because of their lubricating properties but they also help in keeping the metal temperatures under control.
Benefits of Using Cutting Oil
There are plenty of reasons that promote the usage of cutting oils. It was a time when water was used in place of cutting oils. Water, although is a good for keeping temperature under control in cutting applications, it generally promotes the corrosion of the metal parts.There are different kinds of cutting fluids that may be used in place of water, which may include pastels, gels, water-oil emulsions, etc. Cutting fluid is often referred as cutting gel, cutting oil, etc. depending on the type of fluid being used.Properties of Cutting fluids are essentially used for only one purpose, to keep the metal surfaces lubricated during the cutting process.Some of the benefits of using cutting oil may be described as:-Cutting fluids maintain the temperature conditions during the cutting of metals, intermediate to near hot temperatures are acceptable but extremely hot, or fluctuating temperatures between hot and cold are not the very ideal cases.
Cutting fluids promote the lives of cutting tips. They act as a lubricant which help in delayed tool-tip wielding and reduce friction.They offer a cleaner work environment. Many cutting fluids are designed to be anti-bacterial or anti-fungi which help in creating better work environment.Water also acts as a cutting fluid and is still used in different types of cutting jobs but it promotes rusting. One benefit of using a cutting fluid is that prevents rusting of the mechanical parts of the machine.Functions of Cutting Oils,The major function of using cutting fluid is to provide lubrication to the machine parts and to keep the machinery temperature under control.Lubrication – The most important factor to consider while working with machine components is to keep them from causing excessive wear and tear. Lubrication is the process of implying safety measures for the better working of the machinery. Cutting fluids form the lubrication base within the machinery to prevent excessive wear and tear.Cooling – Lubrication is not the only reason that promotes the usage of cutting fluids. Cutting fluids provide additional cooling to the working parts of the machine. Cutting fluids keep the temperature of moving machine parts within the safety limits ensuring safe work ethics.
Types of Cutting Fluids
Cutting fluids might be classified into three categories, i.e. synthetic, mineral and semi-synthetic.Mineral oils are basically petroleum-based oils, which were used as cutting fluids in the 19th century. They are usually thick and black in appearance. They are often used in heavy industries.Other cutting oils are basically oil mixed with water. Water is a good conductor of heat but is not a good lubricator which is why we have to mix other oils to make its way as a lubricant.Synthetic and semi-synthetic cutting fluids are produced by mixing the properties of oils and the properties of water together to form an emulsion. Emulsion is a chemical term which is defined as the mixture of oils in water or vice versa.Semi-synthetic coolants are special sort of coolant because they are soluble in water. Synthetic coolants on the other hand are majorly water-based fluids.
The cutting oil formula is not that much complex, most of the cutting oils/fluids are made up by mixing oil in water making water as the base of the cutting oil.Cutting Oil Manufacturers in India. There is a great need for cutting oil in India, as there are large numbers of companies emerging in India every year. Cutting Oil industry is one of the emerging industries in India.
Inzin.in is a cutting oil manufacturer, based in Delhi, serving across all the states in India. We manufacture a large variety of lubricants and oils. Cutting Oil is one of our key products, which is made according to the industry norms.Our cutting oil/fluids are followed up with other automobile and machinery related products such as brake oils, engine oils, lubricants and greases. Cutting Oil is one of the key requirements for the cutting industry, thus, extra care should be taken while choosing the right cutting fluid according to the respective purpose.